Masonry Magazine May 2004 Page. 38
Case STUDY
After substantial experimentation, a hand-mixed mortar, as opposed to a pre-mixed variety, was selected because of the control over pigmentation it afforded.
Reveals, Curls and Ridges
IMPORTANT TO THE DESIGN vision for the project was conveying a level of complexity that was similar to the architectural style of the original building. The building process even included having the existing windows, arches and stone shapes measured for consistency. While not literal matches, explains Caputo, details in the new building are in character with, and in apt proportion to, those of the previously constructed buildings referencing the gothic style.
"For example, if the arches on the existing building had a certain profile, the new building's arches have the same profile," says Caputo.
"We matched the profile and section of the stone shapes exactly," he continues, explaining that stone shapes for the new structure were scaled, but not simplified. "If we would have simplified the stone shapes, the project would not have been successful because you would have gotten a watered-down gothic."
"You would have an arch that may have looked wonderful on another building but would not have looked wonderful on this building," Caputo continues. "The new stone entrance arch relates to the existing nave's, with its numerous reveals, curls and ridges."
Stone Specs
ONCE THE DESIGN TEAM established a master plan and developed a subsequent design, the work of specifying and sourcing materials began.
"Working with the mason contractor, we established the materials budget," recalls Eric Wahlgren, Preconstruction Manager with the architecture firm's construction management affiliate, Williams Development.
The original building used Indiana limestone, but - in trying to remain within budget-other options were researched.
"Although cultured stone alternatives were considered, it was determined that genuine Indiana limestone was cheaper and more aesthetically pleasing," states Wahlgren.
Next, the precise color and texture of the stone had to be ascertained.
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